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Geelen Counterflow developed an electric industrial dryer using heat pump technology to replace fossil gas burners in the production of pet kibble and fish feed. The technology utilizes a self-cleaning heat exchanger to recover waste heat and moisture. A 2022 installation at a Cargill-Ewos plant in Norway created the world's first zero-emissions fish feed factory, reducing energy use and running costs by 75% and eliminating 3,000 tons of annual CO2 emissions. The company has since expanded installations to China, South Korea, and Thailand, targeting markets where the 'spark ratio' between electricity and gas prices makes electrification financially viable.

The document provides a collection of infographics focused on the electrification of industrial heat in India. It argues that smart policies can leverage inexpensive solar energy to make electric heat cheaper than most fossil fuel alternatives, thereby reducing both manufacturing costs and air pollution.

The document argues that heat pumps are a cost-effective alternative to gas heating due to their superior energy efficiency, which allows them to overcome higher electricity costs. In the residential sector, heat pumps have outsold gas furnaces for four consecutive years. In the industrial sector, they are particularly viable for low-temperature processes (under 200°C), with the potential to increase U.S. GDP by over $42 billion by 2030. The briefing concludes that other alternatives, such as hydrogen and renewable natural gas, are less scalable and more expensive than heat pumps.

The document serves as a 'starter' guide for Indian businesses to transition from fossil fuels to clean energy solutions over a two-to-five-year horizon. It emphasizes a three-pronged approach: prioritizing energy demand reduction, acting immediately while improving performance over time, and continuously improving data quality. The guide provides detailed frameworks for measuring energy consumption, conducting energy audits, and benchmarking performance. A significant portion of the document is dedicated to 'Process Heat' (up to 400°C), offering a phased transition plan that includes mapping heat demand, improving efficiency, evaluating clean technologies (such as industrial heat pumps, electric boilers, and solar thermal), and calculating the total cost of ownership. It also includes case studies from companies like Epic Group and DCM Shriram to demonstrate the technical and financial viability of electrification in industrial laundry and steam applications.

The policy brief examines the potential of small modular reactors (SMRs) to provide firm, low-carbon energy and industrial heat within the EU. It identifies significant structural barriers to deployment, including fragmented national licensing processes, uncertain state aid timelines, and a lack of standardised financing models. The author argues that to avoid a series of isolated, high-cost projects, the EU must move toward serial production and regulatory alignment, focusing early efforts on a limited number of mature designs to build supply chain and workforce capacity.

The report argues that direct electrification is the most efficient way to decarbonize industrial process heat, outperforming alternatives like green hydrogen, bioenergy, and carbon capture. It identifies three primary barriers: economics (high electricity costs relative to fossil fuels), grid readiness (slow interconnection and outdated planning), and technology maturity (lack of awareness and scale for high-temperature solutions). To overcome these, the authors recommend a combination of financial incentives (such as a Clean Heat Production Tax Credit), grid reforms (including surplus interconnection and real-time pricing), and foundational RD&D and workforce training.

Small modular nuclear reactors (SMRs) are factory-built reactors with capacities under 300 MW that offer potential for flexible, low-carbon power and industrial heat. While the Nuclear Energy Agency projects a global market of 375 GW by 2050 that could avoid 15 Gt of cumulative CO2 emissions, SMRs remain in the demonstration phase. Significant barriers include high costs—estimated by Wood Mackenzie at US$6,000 to US$8,000 per kilowatt—which far exceed those of solar and wind power, as well as regulatory hurdles, waste disposal issues, and long deployment timelines that may limit their near-term impact on the energy transition.

The policy brief outlines a framework for a production tax credit (PTC) to decarbonize industrial heat. It argues that the credit should target 'useful heat' used in manufacturing processes, be refundable to maximize investment efficiency, and utilize a rate based on heat temperature and power to account for varying technology costs. The author recommends excluding biomass and byproducts while focusing on scope 1 emissions to avoid complexity and ensure the policy targets industrial facilities rather than the electricity grid.

The policy brief proposes a technology-neutral emissions standard for industrial heat, focusing on a declining limit of CO2 and other pollutants per unit of useful heat. It recommends applying the standard to both new and existing equipment, using a long-term legislative schedule to reach zero emissions, and focusing exclusively on direct (scope 1) emissions to encourage electrification without penalizing efficient technologies like heat pumps.

The study finds that direct electrification could replace 90% of the energy demand not yet electrified in European industry by 2035. While technologies like heat pumps and electric boilers are mature for low-temperature needs, high-temperature applications in sectors like cement and steel require further development of plasma, shock-wave, and resistance heating. The report highlights that economic barriers—specifically the price gap between electricity and natural gas—and organisational hurdles, such as insufficient grid infrastructure and long equipment lifetimes, are more significant obstacles than technical limitations. It argues that direct electrification is generally more energy-efficient than indirect electrification via hydrogen, particularly for low-temperature applications.

The Vogtle 3 and 4 projects in Georgia demonstrate the risks of the current nuclear industry model, characterized by massive cost overruns and delays. To meet 2050 net-zero targets, the author argues the industry must move toward standardized, commoditized designs and an overhauled regulatory ecosystem to reduce costs and delivery times.

Heat pumps are identified as a cornerstone for sustainable buildings, capable of significantly reducing CO2 emissions by replacing fossil fuel heating. While technologically mature and often cheaper over their lifetime than gas boilers in several major economies, their rollout is hindered by high upfront costs, poor building insulation, and a shortage of skilled technicians. The document highlights that meeting 2030 climate pledges will require tripling the global heat pump workforce to over 1.3 million and implementing strategic policies such as financial incentives, building codes, and innovative business models like heat-as-a-service.

Industrial thermal batteries can convert electricity into high-temperature heat (1,500-1,700°C), potentially displacing 75% of U.S. industrial non-feedstock energy demand. The report analyzes two primary deployment modes: 'generation-following' (off-grid renewables) and 'price-hunting' (grid-connected, price-responsive). It finds that these batteries can provide heat at $35 to $62 per MWh, making them competitive with natural gas. The authors recommend financial incentives via the Inflation Reduction Act and reforms to electricity tariffs to reward the grid flexibility these batteries provide.

The document asserts that nuclear energy is essential for a decarbonized global energy system to provide 'clean firm' power, reducing reliance on over-built variable renewables and expensive long-duration storage. It identifies a 'profoundly dysfunctional' current delivery model characterized by high costs and delays, exemplified by the Vogtle 3 and 4 projects in Georgia. To achieve a target build rate of hundreds of Gigawatts per year, the author proposes transitioning from bespoke construction projects to standardized, commoditized 'products' with capital costs below $4,000/kw and delivery times of 3-5 years. Key recommendations for U.S. policy include reforming the Nuclear Regulatory Commission (NRC) to adopt performance-based licensing, establishing a 'sandbox' for testing new designs, creating an International Bank for Nuclear Infrastructure, and ensuring the domestic availability of high assay low enriched uranium (HALEU).

Low-temperature industrial heat (up to 165C) accounts for approximately 35 percent of U.S. industrial process heat demand and produced 171 million metric tons of CO2 in 2021. Industrial heat pumps are identified as the most efficient and cost-effective zero-carbon solution for this range, outperforming alternatives like electrolytic hydrogen, bioenergy, and carbon capture and sequestration. Modeling suggests that a full transition to heat pumps by 2050 would reduce industry GHG emissions by 284 MMT (16 percent) relative to a business-as-usual case and prevent over 3,000 premature deaths by 2050. Economically, this shift could increase U.S. GDP by over $42 billion in 2030 and create 275,000 jobs in 2030. While heat pumps have higher capital costs than natural gas technologies, the gap is small and likely narrowing due to rising natural gas prices and falling electricity costs. The report recommends federal financial support via the DOE's AMMTO and IEDO offices, as well as the implementation of technology-neutral energy efficiency and GHG emission standards.

The document identifies industrial heat as a significant contributor to global energy demand and proposes 'Heat as a Service' (HaaS) to address the high capital costs and low returns associated with sustainable heat solutions. Under HaaS, a third party invests in and operates low-carbon assets, selling the resulting energy via long-term agreements.

The document challenges the notion that heavy transport and industrial heat are 'hard-to-abate' sectors, suggesting that they can be decarbonized profitably. It emphasizes the role of plummeting renewable energy costs and the potential for massive efficiency gains in trucking, aviation, shipping, and the production of steel and cement. The author advocates for 'integrative design' and structural efficiency to drastically reduce the volume of materials needed, thereby lowering both costs and emissions.

The report refutes the claim that fossil gas alternatives (FGAs) can decarbonize buildings, asserting that their limited supply and high costs make them an inefficient choice compared to electrification. It highlights that FGAs can only replace a small fraction of gas demand and may exacerbate pollution and health risks. The document further alleges that the gas industry uses FGAs as a rhetorical tool and employs 'front groups' to stall the transition to all-electric buildings to protect its financial interests.

The report advocates for the development and deployment of zero-carbon hydrogen and ammonia to address sectors that are difficult to electrify. It details production methods such as steam methane reforming with carbon capture and storage (SMR+CCS) and electrolysis, while highlighting the scalability of ammonia due to existing global infrastructure. The document examines applications in heavy-duty transport, marine shipping, and grid-balancing, and calls for coordinated public-private initiatives to manage safety risks and establish supportive policy frameworks.

The report advocates for a transition from conventional light-water reactors to advanced nuclear technologies to achieve a low-carbon energy future. It highlights that meeting climate targets may require up to 1,600 GWe of nuclear capacity by 2035–2050, necessitating a tenfold increase in current build rates. Advanced reactors offer potential improvements in safety through passive systems, reduced waste via fast neutron spectrums, and lower costs through modular factory manufacturing. The document identifies significant institutional obstacles in licensing and export controls and proposes internationally harmonized standards to accelerate global deployment.