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This report by the Rocky Mountain Institute (RMI) outlines a strategic framework to increase the adoption of carbon fiber composites in mainstream passenger vehicles to reduce vehicle weight and improve fuel efficiency. Based on a November 2012 workshop with approximately 40 experts, the report proposes a 'parts-based approach' to avoid the risks of whole-vehicle redesign while scaling the supply chain. It identifies high-value parts for near-term adoption, analyzes the business case for these components, and recommends the creation of an Innovation Hub and a coordinated effort to develop lower-cost precursors to overcome material cost barriers.

This briefing document outlines the 'Autocomposites Commercialization Launchpad,' an RMI-led initiative designed to accelerate the adoption of carbon fiber composites in the automotive industry. The strategy focuses on a 'parts approach,' targeting the commercialization of specific, high-value components for mainstream vehicles by model year 2018, rather than attempting whole-vehicle transformation immediately. The document emphasizes the need for a collaborative 'A-Team' across the supply chain—including OEMs, Tier 1 suppliers, and material producers—to overcome technical barriers and share the significant upfront costs associated with design and tooling.

This research paper by the Rocky Mountain Institute (RMI) investigates the relationship between vehicle weight and safety, challenging the perception that lighter vehicles are inherently more dangerous. Using a virtually modeled ultralight concept vehicle (the 'UltraLight') compared against a 2007 Ford Edge, the study demonstrates that while an unoptimized ultralight design may offer less protection to its own driver, it is significantly less aggressive toward other road users and can be improved through iterative design without adding mass.

This briefing by RMI outlines the technical, economic, and institutional barriers to the widespread adoption of carbon fiber composites in the U.S. automotive industry. It proposes a collaborative approach to transition from individual part substitution to full composite body-in-white construction to improve fuel efficiency and reduce oil dependence.

This research paper by Rocky Mountain Institute (RMI) argues that the automotive industry's failure to adopt advanced composite materials in the body-in-white (BIW) is due to a reliance on incremental, component-based substitution. The authors propose a "leapfrog" strategy: a whole-system redesign using an all-advanced-composite monocoque BIW integrated with a hybrid-electric "hypercar" concept. This approach aims to overcome cost, manufacturing, and cultural barriers by maximizing mass reduction and simplifying assembly.