Reducing water use in textile manufacturing
Summary
Between 2012 and 2017, ACA Threads achieved a 70% reduction in water consumption by investing in new dye vat controllers, modifying dye recipes, using recycled cooling water, and implementing a hot drop capability. These measures reduced water use from 168 litres per kg of dyed thread in 2012 to 50 litres per kg in 2017, resulting in annual water savings of 50,000 kilolitres and financial savings of R1.9 million per year from a total capital investment of R4.5 million.
Key insights
- ACA Threads reduced its water consumption by 70% between 2012 and 2017, decreasing the amount of water used from 168 litres per kg of dyed thread to 50 litres per kg.
- The water reduction was achieved through a total capital investment of R4.5 million in new dye vat controllers for improved automation, modified dye recipes, the use of recycled cooling water, and a hot drop capability in the dyeing process.
Cite the original document
- APA
- Fundikwa, B. (n.d.). Reducing water use in textile manufacturing. GreenCape. https://greencape.co.za/wp-content/uploads/2023/02/Case-Study_ACA-Threads-Final.pdf
- Chicago
- Fundikwa, Bridget. Reducing water use in textile manufacturing. GreenCape, n.d. https://greencape.co.za/wp-content/uploads/2023/02/Case-Study_ACA-Threads-Final.pdf.
- Wikipedia
- {{cite report |last1=Fundikwa |first1=Bridget |title=Reducing water use in textile manufacturing |publisher=GreenCape |url=https://greencape.co.za/wp-content/uploads/2023/02/Case-Study_ACA-Threads-Final.pdf |access-date=17 August 2026 |via=Climate Insights Directory}}
- BibTeX
- @techreport{fundikwandreducing, author = {Fundikwa, Bridget}, title = {{Reducing water use in textile manufacturing}}, institution = {GreenCape}, url = {https://greencape.co.za/wp-content/uploads/2023/02/Case-Study_ACA-Threads-Final.pdf}, urldate = {2026-08-17}, note = {Indexed by Climate Insights Directory} }
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