Emissions and Performance Implications of Hydrogen Fuel in Heavy Duty Gas Turbines
Summary
The document analyzes the transition of heavy-duty gas turbines from natural gas to hydrogen, identifying critical engineering hurdles in combustion, thermal management, and materials. It evaluates current OEM solutions and concludes that while 100% hydrogen capability is technically feasible, commercial timelines depend on hydrogen availability for full-scale validation.
Key insights
- Hydrogen combustion in gas turbines is not expected to negatively impact generating capacity (MW) or overall efficiency (heat rate), and may even increase output by approximately 3% with 100% hydrogen fuel.
- A significant challenge is the potential for NOx emissions to increase due to hydrogen's high adiabatic flame temperatures; without mitigation, 100% hydrogen can lead to NOx emissions exceeding 500 ppm.
- Hydrogen's high flame speed and low ignition energy increase the risk of flashback, where the flame migrates upstream to the fuel injectors, potentially causing severe hardware damage.
- Increased water vapor in combustion products from hydrogen fuel enhances heat transfer to hot gas path components, risking material degradation such as creep, thermal-mechanical fatigue, and coating spallation.
- Current commercial offerings from major OEMs typically support hydrogen/natural gas blends of 30% to 65% by volume, though achieving a 50% reduction in CO2 emissions requires approximately 75% hydrogen by volume.
- OEMs are pursuing various combustion technologies to reach 100% hydrogen capability, including micromixers (GE), multi-cluster diffusion combustion (MHI), and sequential combustion (Ansaldo Energia).
- The commercialization of high-hydrogen turbines is constrained by the lack of adequate hydrogen supply needed to perform full-scale validation and acceptance testing of integrated power blocks.
Cite the original document
- APA
- Shilling, N. Z. (2023). Emissions and Performance Implications of Hydrogen Fuel in Heavy Duty Gas Turbines. Clean Air Task Force. https://cdn.catf.us/wp-content/uploads/2023/07/13144950/emissions-performance-implications-hydrogen-fuel-heavy-duty-gas-turbines.pdf
- Chicago
- Shilling, Norman Z. Emissions and Performance Implications of Hydrogen Fuel in Heavy Duty Gas Turbines. Clean Air Task Force, 2023. https://cdn.catf.us/wp-content/uploads/2023/07/13144950/emissions-performance-implications-hydrogen-fuel-heavy-duty-gas-turbines.pdf.
- Wikipedia
- {{cite report |last1=Shilling |first1=Norman Z |title=Emissions and Performance Implications of Hydrogen Fuel in Heavy Duty Gas Turbines |publisher=Clean Air Task Force |date=June 2023 |url=https://cdn.catf.us/wp-content/uploads/2023/07/13144950/emissions-performance-implications-hydrogen-fuel-heavy-duty-gas-turbines.pdf |access-date=23 October 2026 |via=Climate Insights Directory}}
- BibTeX
- @techreport{shilling2023emissions, author = {Shilling, Norman Z}, title = {{Emissions and Performance Implications of Hydrogen Fuel in Heavy Duty Gas Turbines}}, institution = {Clean Air Task Force}, year = {2023}, month = jun, url = {https://cdn.catf.us/wp-content/uploads/2023/07/13144950/emissions-performance-implications-hydrogen-fuel-heavy-duty-gas-turbines.pdf}, urldate = {2026-10-23}, note = {Indexed by Climate Insights Directory} }
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